santo gantry crane

2013年8月30日星期五

Lifting Mo as "Sky Crawlers"

 in the city to carry out a comprehensive building site "Hundred Days Campaign" when BMCC construction quality supervision station on Monday and start another one easily overlooked "Air killer" - building site construction crane hanging machinery monitoring and inspectors.hoist gantry crane So far, the city's more than 30 equipment rental, installation companies and lifting all construction facilities from now until the end of January next year, will be monitored as a key object of special inspectors.
According to reports, the recent construction site supervision and inspection of lifting equipment was found in breaches:hoist crane Partial demolition companies in the "Hefei Construction tower crane safety management manual" (people and goods elevators) installation acceptance, maintenance, fill in the non-standard data fill ambiguous; special equipment operating certificate, some companies still hold false workers induction phenomenon ...... in response,jib crane the station will be in the future supervision and inspection to increase penalties for operating workers doesn document type requirements for demolition phenomenon, suggested issuing agency revoked qualification certificate.

How to extend the life of lifting equipment?

(A) to complete the task well: To achieve efficient, high quality, low cost;
   (2) good technical condition: overhead gantry crane To do mechanical devices are often in good condition, to achieve the specified performance requirements, random tools components and accessory devices such as a complete range;
   (3) Use good: To earnestly implement the responsibility system based on position of the system, bridge gantry craneso that rational use of original records should be complete and accurate;
   (4) maintenance of good: To conscientiously implement the maintenance of order, so meticulously maintained, ready to do a good job cleaning, lubrication, adjustment, tighten, corrosion;
   (5) Safety is good: to conscientiously comply with the relevant safety procedures and safety systems, to achieve safety, no mechanical accidents.
   As long as arouse people's enthusiasm, establish reasonable rules and regulations, strict implementation of technical requirements, will be able to improve  eot crane  intact rate of utilization and efficiency

Through vibration and sound to diagnose faults crane

Mechanical malfunction diagnosis instrument (precision diagnostic techniques) in China has been widely studied and used, and achieved some success, but not very common, especially in lifting machinery fault diagnosis applications not more. Fault diagnosis technology popularization and application will take some time. At the same time the instrument has been used to grasp the diagnostic techniques used for mechanical equipment condition, are preventive measures, and the need for a set of fairly complex diagnostic or detection system, which itself has some limitations. The job site in the  bridge gantry crane  senses the fault diagnosis, refers to the human sensory organ functions through practical work experience with a combination of judgment method, some of the crane fault diagnosis, often unique.

Cranes abnormal vibration and noise are the most common fault performance, failure of the crane high percentage.overhead bridge crane Such failures caused by many reasons, but generally by the mechanical stress effects or electromagnetic stress generated. As long as some of the common faults based on vibration and sound technology and other related disciplines basics, using vibration generation, transmission and acoustic propagation and radiation principle, the use of the crane body senses vibration and sound analysis of the causes of failure, after several practice, you can quickly reach the standard troubleshooting purposes, namely to quickly find the point of failure, making the crane fault repair work more efficiently. I believe in promoting the application of sophisticated diagnostic instrumentation technology, accompanied by human senses diagnostic methods,Steel crane you can receive crane troubleshooting special effects.

How to lubricate cranes

To lubricate the crane main role is to control friction and reduce wear and reduces temperature to prevent rusting parts,overhead gantry crane forming seals. These effects interdependent and mutually influence. If not effectively controlled friction, can not achieve the purpose of reducing wear, will generate a lot of frictional heat, which leads to high mechanical, thereby undermining the friction surface lubrication and lubricating material.

Where there shaft hole with the location and relative motion of the mechanical parts of the friction surface lubrication should be carried out on a regular basis. All such forms of cranes.hoist gantry crane As a result of the different conditions, the requirements of the lubrication points are the same. For all types of cranes and different parts of the lubrication points are required in accordance with the instructions of the periodic maintenance and periodic inspections carried out and the use of qualified its lubricating grease to the normal operation of the machine, to overcome premature wear. Such as the use of substandard substitutes, will cause the machinery accidents, damage to equipment parts directly affect the safety in production. overhead gantry crane It is not difficult to see, lubrication in the care and maintenance of lifting equipment plays a very important role, and lubricating materials selection and use, but also directly affect the lubricating effect.

Crane wire rope maintenance

Crane wire rope safe life largely depends on the quality of maintenance,hoist crane so the correct use and maintenance of wire rope is an important task. General should:

1, the rope is packaged into a disk factory, open the original volume wire rope, according to the correct method, shall not cause distortions or kinks.
2, wire cutting, there should be measures to prevent the spread strand.
3, installation wire rope should not drag in unclean places, nor should it around in its object, should prevent stroke, grinding, crushing and excessive bending.
4, the rope should be kept well lubricated condition. Lubrication at least twice a month.overhead bridge crane First with a wire brush to the rope on the dirt and cleaned with kerosene, then heated to above 80 ℃ oil immersion rope, cord dipped in the lubricant. Lubrication should pay special attention not easy to see and difficult to access areas, such as balancing on a rope.
5, the daily use of the rope should be checked every day, including the end portion of fixed connection, the pulley at the balance check and security make judgments.
6, to receive wire rope, wire rope must check the certificate, in order to ensure the mechanical properties,Steel crane with the original design specifications consistent with the provisions of the rope.
7, the rope should prevent damage, corrosion, or other physical reasons, chemical causes of performance degradation.

General safety check hoist drum

Rope hoist drum by pressing action, but also by causing the bending and torsion wire effect,bridge gantry crane and plays a major role in extrusion. Cracks have occurred since the roll, the roll indentation rope accident, so check out the drum have cracks should be scrapped, the spool shaft by bending and shear stresses, should be discarded if cracks are found, otherwise there accidents can happen off-axis; reel rope groove wear depth should not exceed 2mm, when more than can be re-grooving, but roll wall thickness of not less than 80% of the original; wheel up and down without cracks, screw on connections to tighten.

Wire rope on the drum groove wandering off overhaul, when the wire rope groove angle is relatively large, the rope will wear groove edges or even quit, causing severe rope wear. For relatively rope wire rope groove drum grooves to allow deflection of 4 ~ 5 °, when more than 6 °,hoist gantry crane the rope may quit, the general common cause is a hook pulley from the roll distance is too small, then do the appropriate adjustments. May be due to the drum pulley hook skew safe position, may have inclined deflection caused by the goods leaving the rope hanging quit.

In addition, new for wire rope, if twisted rope wrapped around the roll stiffness (due to roll on the wooden prehensile) did not relax, but also make rope quit, and even crossing a rope pulley correct together, in order to prevent the accident, you can put suspended by rope into a disk gradually liberalized straightened,bridge crane twisting stiffness can be completely gone.

Crane Operation Safety Regulations

One,  bridge gantry crane  driver and signalman shall have a unified signal. Operators should be dedicated ladder, operating room, closing should be preceded by the controller to zero. Operating room should be wood or rubber insulating mat board.
Second, the gantry crane work, should make the following preparations:
1, check the steel parts are securely connected.
2, check the volume of the rotating part of the field of machine lubrication is good, brakes are sensitive and reliable.
3, check the wiring is correct electrical equipment, insulation is good.
4, Check and test the limit switch is sensitive, good lighting equipment is complete.
5, check the scaffold boards, railings, escalators is in compliance with safety requirements.eot crane Rail clamp (or anchor screws) are tightened.
6, after two tripod legs pin and card board is moving.
7, room and operating room fire-fighting equipment are complete and valid.
Third, the driver must be located in the operating room good view position.
Fourth, the crane hoist, luffing, slewing used winches, winch must meet safety requirements, running the motor with the motor must comply with the relevant safety regulations, overhead gantry crane  wire rope used must meet the relevant safety requirements.
Fifth, check before driving on track to be within the scope of the ground and run unattended or obstacles, and-ringing hands. Traveling carts must have someone pull the cable, the cable car back and forth to be insulated well hung, sliding freely. When lifting, should be carried empty running, then try hanging from the ground 100-150mm, heavy bondage found incorrect, should be re-tied.

Construction Machinery engine of growth remains strong, the acceleration of urbanization positive industry outlook

Sales booming with construction machinery enterprises operating situation in stark contrast to the trend of the stock of construction machinery sector remains in the doldrums this year.hoist gantry crane A researcher believes that as the scale of investment in fixed assets and a strong positive correlation between cyclical industry, taking into account the scale of investment and real estate control policies sharply increasing the degree of market doubts about the prospects of construction machinery.
In the Golden State Securities researcher Dong Yaguang opinion, the process of urbanization and growth space determines the advancing speed of engineering machinery industry development prospects. Over the past nine years, China's urbanization rate increased by nearly 10 percentage points, the current urbanization rate is less than 50%. Therefore, to achieve in 2020 nearly 60% of the target, there is a lot of infrastructure needs, improve. For data to estimate the urbanization rate increased by one percentage point each, will add 6.6 trillion in investment demand.bridge gantry crane The accelerated process of urbanization construction machinery industry will provide long-term stable development momentum.
GF Securities researcher Qiu Shiliang believe that China's construction machinery industry is growing late, industry, the economy in the short term may be peaking. He predicted that after three years,gantry crane China's construction machinery pattern will initially laid, then the industry will enter a period of slow growth.

Industrial weighing technology for special applications on lifting machinery

In recent years, some foreign experts pointed out that modern industrial material handling engineering technology is the weakest , the most urgent need to address one of the areas ,jib crane but it is also the most potential , the most promising areas of proposed materials handling technology is the third profit source concept. Material handling machinery usually includes lifting machinery , transport machinery, handling machinery , warehousing machinery, industrial handling vehicles and hydraulic machinery of 6 categories of products. In my country, material handling machinery commonly called lifting and transport machinery. Since lifting has many varieties , strong function , the role of other characteristics, in material handling machinery in a dominant position , is the first application of weighing technology material handling machinery.
A weighing technology in the history of  overhead gantry crane  application
 Lifting is a kind of intermittent operation mode of the material for lifting , moving down and horizontal handling equipment . In order to make the crane during the completion of the job at the same time to be hanging materials weighing , people consequent lifting machinery fitted in the ideas and aspirations of the weighing device .
Lifting applications weighing technology history over 200 years. In Munich Bavaria BIPM , the preservation of a 1780 weighing about loads wall hanging spring balance ; there is a station in Hamburg in 1760 fixed jib jib crane , which is equipped with a 1858 top decimal scale manufacturing . In the first half of the 19th century , cranes ( crane ) scales on the " Swedish ship scale" is famous for the name . In 1932, a crane with a sling scale errors have been able to reach either a load of less than 0.2% , resulting in a type approval .
From 1986 onwards weight limiter first advent of the end of 2006 to create about 200 million yuan of sales value , and even national standards legislation have proved the fact that not only the starting weight limiter manufacturer has brought huge economic benefits also produced an extensive and far-reaching social benefits.
Currently, a new generation of large-scale and efficient crane electrical control device has been developed for all-electronic digital control system ,Steel crane in particular the application of modern industrial weighing technology has become involved in material handling lifting decisive parameters obtained during an important measurement part , is effective in creating the basis for the third profit source and protection.

2013年8月29日星期四

"Large crane install security monitoring and management system implementation plan" ( 2 )

Fourth, the main work steps and content

( A ) organizing the investigation , find out the base . First half of 2011 by the State Administration of Quality Supervision Organization in the provincial quality supervision department of a large  bridge gantry crane  with a survey has been conducted to find out the number with a large crane , security monitoring devices or systems , as well as large-scale lifting machinery manufacturing and so on.

( Two ) to carry out preliminary pilot , explore the experience . To the end of the first half of 2011 , select some key sectors ( areas ) of some key equipment to carry out preliminary pilot , demonstration and standards for the trial to provide basic data and experience.

1 . Preliminary scope of the pilot : first in railway construction , road construction , power station construction, and shipbuilding industries using more than 200 tons and erecting machine ,eot crane 200 tons and above universal gantry cranes, 320 tons and above, shipbuilding gantry cranes, 60 tons and above ports , shipyards , power plants and portal cranes , 2000 t m and above normal , power tower cranes, crawler cranes 450 tons and above , fixed , swing -style, pan , Radiant cranes of thirteen varieties pilot.

2 . Pilot Contents: quality supervision department in conjunction with the safety supervision department and other relevant departments on the production and use of the identified units of each selection 1-2 sets new manufacturing and 1-2 sets in with a large crane , installed on one machine safety monitoring and management system , By monitoring , control, management and other means , to achieve safe operation control , dangerous critical alarm , on-site real-time display and data record keeping and other functions, while the use of video and audio technology to achieve real-time display and recording status , after the playback effect. On this basis , in conditional units work according to the specific circumstances and needs , and further remote transmission, remote monitoring, remote management, remote services, data , video and audio queries, data, video and audio statistics and analysis functions gradually build things based technologies crane safety monitoring and management of local and remote monitoring platform monitoring platform [WY1].

( Three ) the development of standards , test verification . First half of 2011 to the end of the relevant standard committee coordinating organization for scientific research, design , manufacture, use , inspection , and other units to develop and report security monitoring and management system with national standards. Meanwhile, the combination of pre- trial , organizations related to type testing agencies already "  hoist gantry crane  safety monitoring and management system " to carry out experimental verification.

( Four ) consolidate our achievements , to expand the pilot . 2012-2013 , summed preliminary experimental work, expand the scope .

1.2012 , the pair of large lifting machinery, production and use of all units in the unit at least one corresponding to each species of large crane install security monitoring and management system , consolidate and promote the early experimental results.

2.2013 years , and gradually in all newly manufactured large lifting machinery installed all security monitoring and management system .

( Five ) full forward, to achieve tangible results . 2014 to 2015 , and intensified efforts , the full implementation of this work to achieve standardization, normalization .

1 . Starting in 2014 , all in a large crane with a full installation on security monitoring and management system .

2.2015 at the end , have not installed security monitoring and management system of large lifting machinery, will not be used.

Fifth, work requirements

( A ) to strengthen their leadership and responsibility . Local quality supervision , safety supervision and relevant departments should strengthen leadership , and assign responsibilities . Local quality supervision departments to combine the actual situation, formulate practical program of work to strengthen coordination and cooperation with relevant departments , while strengthening the help of pilot enterprises , supervision and guidance of research to develop the necessary incentive and restraint measures , a strong impetus to this term work.

( Two ) focused and strengthened. Local quality supervision , safety supervision and relevant departments to guide and supervise the production and use units to develop security monitoring and management system procedures, enhance operator training, improve skills , standardized field use management, and improving the level of protection and security infrastructure 's ability to prevent accidents , in accordance with the requirements of stage work , timely completion of large lifting machinery installed security monitoring and management system tasks.

( Three ) to strengthen the linkage , and strengthen supervision . Local quality supervision , safety supervision departments should unite and collaborate closely with , and vigorously promote the orderly conduct of this work . To actively seek relevant policies to encourage the production and use of units to strengthen the monitoring of daily supervision , to take inspection, sampling inspection, mutual inspection , etc., on a large  hoist crane  mounted security monitoring and management system were carried out step by step inspection, identify problems and timely coordination solution . To work around promptly reported to the State Administration of Quality Supervision and the State Administration of Work Safety . AQSIQ and the State Administration of Work Safety will be based on the progress of work with the relevant departments to conduct supervision and inspection.

( Four ) wide publicity to create atmosphere . Local quality supervision , safety supervision departments should strengthen the publicity work in various forms , improve production , and use of , and management , engineering and technical personnel and knowledge of the workers , and fully mobilize their enthusiasm ; want to play to industry associations, societies, research institutes , inspection agencies in technology promotion and other aspects of the service , and improve the quality of work and level ; in the implementation process , pay attention to summing up the work , promotion of advanced models , demonstration and guidance , to promote the work for the orderly conduct of good work to form a good atmosphere.

"Large crane install security monitoring and management system implementation plan" ( 1 )

To implement the " State Council on Further Strengthening the safe production work notice" ( Guo Fa [2010] No. 23 ,bridge gantry crane hereinafter referred to as "Notice" ) required to promote the installation of large crane safety monitoring and management system work to improve the nature of large lifting machinery safety , prevention and reduction of heavy lifting machinery accidents, and the formulation of the work program.

First, the guiding ideology

Adhere to the " people-oriented, safe development " principle and the " safety first, prevention first, comprehensive management " approach, the application of modern information management technology things to produce unit and used as the main body , to improve the performance of large lifting machinery intrinsically safe to promote the upgrading of products to prevent accidents and protect the lives and safety of employees and the public .

Second, the overall objective

In the " Twelve Five " period, to road construction , railway construction, power plant construction , shipbuilding and other industries ( areas ) as the focus , and gradually in the new manufacturing and installing with a large crane safety monitoring and management system ,overhead bridge crane strengthen the large lifting mechanical technology security management and control , and promote standardization and regulation field operations , to achieve large-scale lifting fundamental improvement in the security situation .

Third, the working mechanism

( A ) play an enterprise initiative. This work with large lifting machinery used as the main units and production units , first select the pilot conditional units , give full play to the role of the pilot units and enthusiasm , on this basis, and then gradually expand the pilot and promotion.

( Two ) the establishment of departments linkage mechanism. To effectively promote this work, the establishment of "a large crane mounted security monitoring and management system working group" to take charge of the AQSIQ , the State Administration of Work Safety comprehensive coordination , the Ministry of Railways , Ministry of Transport , Industry and Information Technology Ministry of SERC , the SASAC and other related industry authorities involved in the implementation , guidance, supervision, implementation of local and large-scale production and use of units mounted crane safety monitoring and management system the main responsibility for the safety and protection measures to ensure the safety monitoring of large overhead gantry crane  installation management systems work smoothly and effectively implemented. The Working Group meets regularly to coordinate research and discuss solutions to promote the work of the relevant issues , and based on operational need to hire an expert panel set up to help make the relevant technical support and so on .

( Three ) full play to the social sectors . The relevant standard committee , research institutions, associations, societies, such as the inspection agency technical support and advocacy platform, a strong cooperation and support of this work effectively .

Special Equipment Safety Act through January 1, 2014 shall come into force

Recently, the second session of the third meeting of the NPC Standing Committee voted through the "Special Equipment Safety Law",Steel crane since January 1, 2014 into effect.
Special equipment including boilers, pressure vessels, pressure piping, elevators, cranes, passenger ropeway, large-scale amusement facilities, field (factory) special motor vehicles. These devices generally have a high-pressure, high-temperature, high-altitude, high-speed operation under the conditions characteristic, flammable, explosive, prone to falls from a height, etc., to have greater personal and property safety hazard.
Special Equipment Safety Act seven chapters 101,hoist gantry crane special equipment for the production, operation, use, inspection, testing, safety supervision and management, emergency rescue and investigation, legal liability, respectively, detailed provisions.
Special Equipment Safety Act highlights the special equipment production, management, and use of safety responsibility, clearly states: In production, the production company responsible for the quality of special equipment; in the business sectors, sales and rental of special equipment must meet the safety requirements, use of special equipment lessor bears safety management and maintenance obligations; use in accident-prone areas, and use of safe and responsible use of special equipment,overhead gantry crane special equipment and the responsibility for retirement obligations, the incident shall be liable for compensation for damage caused by responsibilities.

International heavy machinery industry overall development

Heavy machinery industry for the national economy and national defense construction to provide all kinds of technical equipment manufacturing,hoist crane with industries associated with high drive capability and high-tech features, is a national and regional level of industrialization and economic comprehensive strength of science and technology signs, but also between state and national long-term interests of the fundamental and strategic industries.
As advanced science and technology to transform traditional industries with an important carrier of the heavy machinery industry and high-tech industries and the development of information industry base and national economic security and military security is an important guarantee. Mature industrialized countries in the world today 40-80 years, respectively, in the 20th century established their complete heavy machinery manufacturing industrial system.
Today, these countries gradually achieve the transition to the heavy machinery industry as the carrier,overhead bridge crane to a service-focused direction of post-industrial transformation and the knowledge economy, efforts to promote industrial integration, development of core technologies to large enterprises rely on core technologies and capital as a means of worldwide allocation of production resources, strengthen production control, optimize product costs, in order to consolidate and improve the heavy machinery manufacturing competitiveness.
After decades of transition, the developed countries have focused on the heavy machinery industry, the vast majority of core technology, thereby maintaining a world leader. From a global perspective, the high concentration of heavy machinery industry,jib crane competitive enterprises occupy a larger market share.

China Heavy Machinery Industry overall development

China's heavy machinery industry,bridge crane with the founding of New China gradually developed since the founding of the heavy machinery industry has achieved a number of major technical equipment in China. Heavy machinery industry is not only highly valued by the state, has become China's mining, energy development, raw materials and other basic industries, and large casting and forging strong localization of major equipment pillar. At present, large-scale heavy machinery enterprises have the ability to provide an annual output of 2,000 tons of mine, an annual output of 60-70 tons of metal ore, annual output of 500 tons of underground coal mine, process 300 tons of coal preparation plant, a single series annual processing capacity of 300 tons of plant and other necessary equipment, and annual output of 600 tons of iron and steel enterprises with conventional process equipment. According to China Heavy Machinery Industry Association, the division of the heavy machinery industry is divided into sub-sectors of metallurgical and mining machinery and material handling equipment sub-sectors.hoist gantry crane The company belongs to the heavy machinery industry in the metallurgical and mining machinery sub-sectors.
2003-2009, in the mining, metallurgical and other downstream industries continued growth in fixed asset investment driven, metallurgical and mining machinery sub-sector achieved sales revenue compound annual growth rate of 38%, higher than the material handling machinery sub-sector average growth rate of 28%, driving heavy machinery industry grew 32%. 2010, China's heavy machinery industry, the situation is generally good, the industrial output value increased by 25%, industrial sales output value increased by 24.4%.
2011 January to November, the heavy machinery industry overall industrial output grew 26.34%, industrial sales output value increased by 27.22% "Twelve Five" period, the heavy machinery industry trends based on relevant national long-term development plan as a guide, aiming at the international advanced heavy industries, using information technology to promote industrialization, the transformation of traditional industries, to adjust the industrial structure and technological enterprise organizational structure, promote industrial restructuring and technological upgrading; focusing on key construction projects, enhance the comprehensive technical capabilities; strengthen independent innovation, accelerate the formation of independent technology,bridge gantry crane independent standards and independent brands; cultivate the development of strategic emerging industries, promote the formation of new competitive advantages and new economic growth point, to improve the overall level of equipment manufacturing industry.

2013年8月28日星期三

Lifting machinery industry in 2015 is expected to pick up a full recovery

Lifting machinery industry in China has experienced nearly a decade "blowout" type of development, the whole industry has entered a production contract, revenue fell cycles. China  bridge gantry crane  CEO, industry analyst Yangshu Yan said: "In fact, starting in 2010, the industry has begun crane shot down, and gradually into a low-profit era, to the winter of 2012, the industry has come."
2013 lifting machinery industry growth slowed further, many crane companies in the homogenization of serious competitive environment difficult. Lifting industry in China has a "barometer" of the Chinese crane hometown in Henan Province Changyuan, past busy, machines roaring situation no longer exists, lack of factory orders, production team layoffs have become a common phenomenon industry . Funding strand breaks is very difficult for many companies in the brink of life and death. 2013 a quarter of the entire industry output profits fell nearly 60%.
Yang Shuyan analysis that led to the first quarter of 2013, corporate sales and revenue both fell mainly due to weak industry demand, but in the back of weak demand, not just domestic fixed asset investment growth and a decline in the real estate market five new national policy impact, but also the entire country in 2012 a continuation of the equipment manufacturing industry downturn.
hoist gantry crane industry over the last golden years, gave birth to the rise of a number of leading enterprises, but the excessive pursuit of speed and scale also resulted in overcapacity, irrational structure, product homogeneity, etc. invisible injury, this situation is growing stagnant 2012 annual performance is very obvious to the industry caused a lot of pressure. Enter 2013 in the enterprise revenue decline, the market demand slowdown Yan Chun situation, Changyuan also from the government level, the use of the visible hand pushing business strategic restructuring, guide enterprises to adjust product structure, promote the healthy development of the whole industry a reasonable .
In fact, some industry experts are not optimistic about the crane industry placanticline internal reorganization, because different companies kneaded together, sheer scale merger may not be able to achieve optimal results. Large enterprises and groups requires companies endogenous development and growth, rather than a simple merger and reorganization. For the entire industry, lifting, walking industrial upgrading, product upgrading, technological innovation, marketing model innovation is stronger placanticline crane industry and the country's key.
In the context of global economic restructuring, lifting machinery industry development trend of slowdown is inevitable. China's manufacturing purchasing managers index (PMI) 2013 year April index was 50.6, down 0.30%, which we analysts believe the industry is still in the stage of stabilization row irresolute. At what time it comes to  bridge crane  can really pick up when Yangshu Yan analysis, the future lies in integration and opportunities for more innovative marketing model. At present, the Chinese crane industry is still relatively extensive mode of development, technological innovation capability is weak, low value-added products, the overall big but not strong, the real recovery in the industry should be in the end of 2015.
How quickly achieve industrial transformation and upgrading, smoothly through the downturn adjustment period? How in the future market competition in the next round to seize the high ground, the entire  hoist crane  in the future development process need to solve the primary problem. "

Light and small lifting equipment sales continued to grow business electricity suppliers need to follow up the pace

2013 January to April, China's small light lifting equipment production and sales continued to grow, as the second half of the small light  eot crane  industry development has brought good news, leaving small small light lifting equipment business development firm belief electricity supplier , the pace of business electricity supplier in constant follow-up.

Small lifting equipment future development of good corporate electricity providers follow the pace

In recent years, small light lifting equipment in the domestic market, more and more attention. Especially jacks, pneumatic hoists, winches and other light small lifting equipment has been rapid development, local small and medium enterprises small light lifting equipment sprung out of a thriving scene.

The data show that the first quarter of 2013, China's small light lifting equipment industry, industrial output value reached 10.733 billion yuan, an increase of 14.98%; industrial sales output value of 10.537 billion yuan, an increase of 14.73%. In addition, our small light  bridge gantry crane  industry, total imports and exports 775 million U.S. dollars, an increase of 9.09%. Among them, exports 557 million U.S. dollars, an increase of 15.45 percent, and imports $ 218 million, an increase of -4.36%.

These figures are the same as the booster, light lifting equipment companies to bring relief. But who would have thought that in 2012, small and medium enterprises have small light lifting equipment faced marketing problems.

Small light lifting equipment such as a traditional business, because such a large crane to attach lifting equipment, so the sales target and channel is very narrow, even only as an accessory heavy industries do not have their own innovative technology and broad market . Low-profit products, no market competition, companies always face closure.

After all, the traditional single marketing channel has been unable to meet the fierce competitive market, small  overhead gantry crane  companies need to find a platform for their own electricity supplier. Enterprise Development electricity supplier is not impossible, find a way to enter the field of electronic commerce is the most important.

Analysis expected in the next 10 years, the small light lifting equipment industry developed well, the market is a large space, network marketing will become a major way.

Crane parts industry development status and future trend analysis

The face of the huge crane market demand , China's  gantry crane  auxiliary equipment enterprises have increased their marketing and development efforts . But the vast majority of companies are still doing some of the more traditional way , relying on low- price competition to gain market share . So, small businesses how to change this situation , to seek a breakthrough to develop it ?

Industry Status

Along with the increasing emphasis on the construction machinery industry , in recent years , China's crane industrial policy direction infrastructure components will start doing financial subsidies. In other words, such as spreader rigging , lifting appliances and other  bridge gantry crane  spare parts industry, will be a good opportunity for development.

The data show that the first quarter of 2013, the overall development of construction machinery industry exceeded early expectations. This fully shows that China is increasing investment in infrastructure , energy and other construction projects , driven to the crane industry has brought high-speed growth , crane auxiliary equipment market much room for improvement .

Business problems

Spreader rigging, is the most commonly used auxiliary hoist gantry crane , lifting devices used for lifting heavy objects , in order to meet the daily maintenance of large-scale machinery lifting and improve operating efficiency . 2008 world financial crisis , China's sling is developing very rapidly , either export or domestic sales have reached the pinnacle of history . Faced with the grim economic situation , a sling sales competition became more intense.

In addition, the spreader rigging companies had also faced with technical standards , and management problems. Some export-oriented enterprises , due to lack of experience on the domestic market , in order to survive , the price war has seriously affected the healthy development of the industry sling . And some envious electricity supplier market for SMEs , impatient sales wrong generous self- development platform or choose to pay huge membership fees platforms , do not get the desired effect, no major increase in sales .

Future Prospects

Future, the crane auxiliary equipment industry is facing the problem of unbalanced supply and demand is mainly manifested in two trends , one is globalization , one customer differentiation. Relatively small crane auxiliary equipment companies, customer-differentiated both opportunities and challenges . In short , products and technology is the core of development , the introduction of network marketing business success mechanism .

Therefore , small and medium enterprises if the crane auxiliary equipment in order to continue to maintain good profit ,overhead gantry crane you need to constantly improving product technology, to meet different customer needs, to ensure that the company's sales starting point in the earnings position.

2013 China lifting equipment industry market conditions

In recent years , in order to meet market demand, domestic enterprises constantly adjust product structure, improve the level of product technology and continuously improve product quality, to provide users with high-quality products , but still mainly targeted at the low-end market , with foreign crane products relative comparison , the quality is also a big gap .
Countries in the infrastructure construction of continuous investment , but also led  Steel crane  industry to flourish, which develops fast in emerging markets such as Brazil , Russia and so on. China lifting equipment products are gradually towards European markets, on a global scale with the international brand products compete with Taiwan , China crane products in the product technology , production capacity, sales channels, overseas distribution and other aspects of the international market already have the condition . China  overhead gantry crane  products through years of accumulated technology , product technology matures, major product technology to large-scale , high-speed and dedicated development, standardization and diversification to the general technology development, product performance progressive realization of automation, intelligent and digitized already have the ability to participate in international competition . Chinese enterprises have gradually in sales of large cranes and sales network in areas without creating a new sales outlets around the world looking for new dealers , and the corresponding complete perfect global sales and service network , in order to lay the foundation for the crane industry globalization .
In recent years , in order to meet market demand, domestic enterprises constantly adjust product structure, improve the level of product technology and continuously improve product quality, to provide users with high-quality products , but still mainly targeted at the low-end market , with foreign crane products relative comparison , the quality is also large gaps , mainly reflected in the following aspects: product design sophistication uneven ; technology and assembly technology level varies greatly ; such as poor product quality and stability . Despite the rapid development of China  jib crane  industry , the rapid expansion of production capacity , on an unprecedented scale , but the product is still generally have a greater gap with foreign countries . "Twelve Five" period of strategic planning will be the key to the transformation of China's economic development stage , lifting equipment industry as the basis for the development of various industries industry also faces enormous development opportunities and challenges.

Second half of the construction machinery and accessories industry, or will usher in a great political situation stable growth

Into July, the construction machinery industry is finally over the first half, "volatile" situation, the industry sources said the current stage of rapid growth to stable growth from the "growing pains" that is, the beginning of the second half, engineering  gantry crane  and accessories industry or will usher in a golden political situation stable growth. But expectations are always good, as has been chanted since the beginning of the "recovery" as the specific market situation is such prophecies wish, on the dawn of the unknown. How to make good use of construction machinery parts in the second half of the various policies and market opportunities, is the urgent problem.

Although the first half, the construction machinery industry several major economic indicators showed a negative number, 1-May, most of the products engineering machinery production has continued to decline. Dig earth moving machinery, excavators and loaders decreased production increased more than 5%. However, compaction  bridge gantry crane  production rose slightly, up 3.5 percent, down 8.23 percentage points from the previous month. Compared to the previous month, data, production decline was slight improvement.

But the dismal data, and did not affect the industry's confidence on the road to recovery. Association believes that the current development trend of the construction machinery industry is robust. Although the industry is difficult to return to the previous high level of growth in 2011, but the ups and downs of the phenomenon will be rare in the future, steady state growth policies will gradually pull (such as shantytowns, etc.), the situation is still optimistic about the industry as a whole will show steady sustainable development trend.

Even if the development of the industry as experts said, the construction machinery industry is still in a rising channel, but if companies can not focus on solving key parts of the development, then certainly by others. In the complex market environment in the face of fierce competition in the market,  bridge crane  parts enterprises should actively seek new ways to find new ways to seize the opportunity.

In addition, the State Council executive meeting held recently pointed out, research, deployment, accelerate the transformation of squatter settlements is one of the new urbanization is expected to leveraging the 300 billion yuan investment market, which will help promote the construction machinery industry to achieve warmer.

The complexity of the construction of nuclear power will affect the development of large-scale engineering machinery

In the comprehensive nuclear safety checks and routine ongoing safety evaluation, based on the National Nuclear Security Administration in February 2012 drafted the "nuclear safety and radioactive pollution prevention" Twelfth Five Year Plan "and the 2020 vision" (hereinafter referred to as "Nuclear security plan") and the whole of society for public comment,hoist gantry crane the State Council examined and approved in the same year in May and issued a "nuclear safety planning." The plan put forward China's 2020 nuclear safety vision: the operation and safety of nuclear installations under construction levels continue to increase, "13 5" (2016-2020) and after the new nuclear units and strive to achieve virtual elimination from the design of radioactive substances the possibility of release; fully completed state supervision of nuclear and radiation safety technology research and development base and the national radiation environment monitoring system; formation of fully functional, responsive, hoist crane and efficient operation of nuclear and radiation accident emergency response system. 2020, to maintain the international advanced level nuclear safety, nuclear safety and to enhance the level of radioactive pollution prevention, radiation, environmental quality remains good.

After the Fukushima nuclear accident, the Chinese government will suspend inland nuclear power plant construction plans. Worldwide, some countries have taken measures to abandon its nuclear program, so that today in the energy sector is affected. For example, in Germany closed after the Fukushima nuclear power plant, the use of wind power generation, but recently affected by no wind, you can not generate electricity; Japan after the accident at the Fukushima nuclear power plant, shutting down part of the nuclear power plants, directly affect their summer supply, while resulting in reduced capacity of local enterprises or to the relocation of production, seriously affecting national economic development. In the construction of new projects for large crawler  jib crane   and other product performance and technical indicators will be increased accordingly.

Large crawler crane lifting nuclear power plant dome

Japan's Fukushima nuclear accident in a certain range stirred public confidence in the safety of nuclear power, led to the development of nuclear energy world profound reflection, more than two years,overhead gantry crane countries more objective understanding of nuclear energy development has become more rational, nuclear energy as a clean, safe, large-scale alternative forms of energy can still meet energy needs in many countries, energy security, climate change, alleviate pressure on resources and the environment an important choice. Japan's Fukushima nuclear accident, the Chinese government actively respond on the basis of a comprehensive assessment and reiterated unswervingly adhere to the development of nuclear energy policy,bridge gantry crane the current construction of nuclear power has steadily returned to normal. China currently has 17 nuclear reactors in commercial operation, with a total installed capacity of 14.7 million kilowatts, nuclear power plant under construction 29 units with a total installed capacity of 30.57 million kilowatts, China has become the focus of one of the world's nuclear power development. With China's implementation of the policy of energy saving and long-term nuclear power development plan and the implementation of nuclear power in China's energy structure will occupy more market share. Construction machinery industry as the direct beneficiaries will be in stock and opportunities for further development,eot crane in particular the application of large-scale machinery products will be greatly boosted.

Erecting machine operating procedures and precautions ( on )

First, when erecting machine moves longitudinally to do all the preparatory work , for once in place, not half-way stop .
Second, the bridge machine running vertically on both sides of the track corresponding to the level specified height and remain stable.hoist gantry crane Before , during and after each lateral outrigger orbit required level , and strictly control the spacing, three tracks must be parallel .
Third, in the oblique concrete beam bridge installation, bridge machine before , during and after walking round outrigger positions , left and right front and rear wheels to stagger , and its pitch angle can be calculated based on bias , so that may be in the same lateral outrigger wheels orbit - specific matters can contact with manufacturing units .
Fourth, the bridge machine crane carrying concrete beams longitudinally running, hand pull the front leg parts required gourd (5t) and sliding rails fixed to enhance the stability of tension .
Fifth , when installed on the bridge when going downhill ,overhead gantry crane erecting machine longitudinal displacement measures should prevent sliding . For example : the use of triangular iron for protection in the front and rear wheels , especially in the legs away from the beam end close, the shift to the attention of the control .
Sixth, erecting machine installation , you should always pay attention to safety checks, each mounting a hole must conduct a comprehensive safety inspection , identify problems and timely treatment to stop work in order to continue operations. Work with mechanical and electrical failures allowed .
Seventh, in addition , the installation does not allow overload operation, not oblique hanging enhance operations.
Eighth, the connection pin of the processing material requirements must be in accordance with the design drawings shall not be replaced with a low steel processing .
Ninth, erecting machine must be carried out after assembly retry crane lifting operation , can also be hanging concrete beam specimens after erecting machine and then run the place to begin the installation .
Tenth, in five more than the wind conditions, the non- job, you must use a solid bridge machine rigging and lifting crane ,  bridge gantry crane  to stop working when you turn off the power , to prevent accidents.
Eleventh , erecting machine in place must be strictly controlled longitudinal position sizes to ensure a smooth installation of precast concrete beams in place .
XII , as the case of the bridge erecting machine installation of large equipment, erecting machine operations must be clear division of labor, unity of command, to set up full operations staff, full-time and full-time electrician safety inspectors .overhead bridge crane Also, there are strict construction organization and measures to ensure construction safety.

2013年8月27日星期二

Development of domestic crane

  The rapid development of modern science and technology to promote the modern design and manufacturing capabilities, the fierce market competition is increasingly reflected in technology competition , which prompted the overhead gantry crane  machinery products technical performance into a new phase , lifting machinery is experiencing a huge technological change. Some industry leading enterprises in the introduction , digestion and absorption of advanced industrial countries on the basis of similar products , keeping up with international trends, the introduction of new theories, new technologies, new methods to promote optimal design , CAD / CAE and other modern design methods, products are also to the automatic , intelligent and information sent tuxedo, to complete , systematic and large-scale development ,bridge gantry crane to large , efficient and energy-saving technology development , product diversification, the development of special cranes to meet the requirements, design to scale, general development, and starting to focus on product interpersonal rationality, shape, surface coating such as the appearance of quality , help to improve operational efficiency and safe operation.
      An improved lifting dissipation , reduce weight
       Cranes and more domestic computer optimized design has been adopted , in order to improve the machine's technical performance and reduce weight , and in this context as far as possible the new structure . If 5 ~ 50t overhead  eot crane  sed in semi- generic off-track main beam structure, compared with the track box girder can be reduced or eliminated in the small girder stiffened panels , plus canceled short plate board, reduce structural weight , saving processing . National Spark Program had split with four proposed bridge is not high structure , together with the ordinary racetrack in the same bridge crane lifting height , the plant can be reduced corbel elevation 1.5m: two ends of the main beam is placed end of the beam, with the bolt connection: wheel tread height drop as a result , will make the plant corbels elevation drop. In the role of the vertical wheel load , the calculation of the column height, factories and infrastructure cost reduction , plant life increases.
      2 , the full absorption of foreign advanced technology .
         Are:
        ( A ) the size of the crane car run institutions a "triple play " drives, hanging on the end of the beam inside it from the main beam deflection and vibration under the influence of improved operational performance and life institutions , and to compact, beautiful appearance , easy installation and maintenance .
        ( 2 ) With halogen machining capabilities within the overall frame carts and small bore possible. Thus 45 ° mesh and wheels or cylindrical bearing box will replace the angular bearing housing , the shaft mounted on the wheel axle beam centerline axis of the hole and the end of votes constituting 90 °, so the horizontal and vertical deflection of the wheels Phan can be strictly controlled within the specified country , the occurrence of the phenomenon of eating track . The frame is a small bore formed after welding , hole center line of the four wheels in the same plane , three landing successfully solved the problem .
        ( 3 ) Lifting mechanism used in the hardened or hardened reducer , gear accuracy of 7 , the tooth surface hardness 320HBS, thus increasing the carrying capacity , extended service life.
        ( 4 ) electrical control, digestion and absorption of foreign advanced technology, using a novel energy-saving speed control system . If thyristor cascade open or closed loop systems, speed ratio up to 1:30. With the increasing demand for speed , frequency modulation with Dingmen cranes require frequency control system, microcomputer automatic correction country has a large head and precision microcomputer monitoring system.
        ( 5 ) Remote crane development needs to be as production volume is also growing , Baoshan steel mill cranes in the study abroad after the proposed remote crane develop recommendations to improve safety, reduce labor .
     3 , to large-scale development
         Since the state 's emphasis on energy and funding the construction of many large and medium hydropower turbines is growing. Special Chang Three Gorges Project construction on a large crane requirements rapidly. Three Gorges Project main plant installed two 1200/125t  hoist gantry crane, equipped with a 2000t in type tower crane . With the current national policy of stimulating domestic demand, the gradual introduction , there are many large-scale hydropower , nuclear power plants and large and medium-sized power plants need to build , can be expected in high -tonnage cranes requirement is very large and broad prospects.

What is a crane

    A crane is a  hoist crane  is a for loop, intermittent movement of machinery. A work cycle include: extract extract means to put items from the lift, and then move to the designated place lower level items, followed by a reverse movement, so extract unit returns to original position for the next cycle.
       Crane hoisting mechanism mainly run agencies, luffing, slewing mechanism and metal structures:

       Crane hoisting mechanism is the basic work of institutions, mostly by hanging system and winch components, there are also lifting heavy objects through the hydraulic system.

       Operating agencies to transport heavy loads or adjust the level of vertical  overhead bridge crane  working position, usually by the motor, speed reducer, brake and wheel components.

       Luffing jib crane in only with, the amplitude decreases when the jib looked up, bent over when the amplitude increases, the amplitude of balanced and unbalanced luffing two kinds.

       Rotating mechanism for rotating the boom is driven by the device and the rotary bearing device component.

        Steel crane  metal structure is the skeleton, the main carrier such as bridge, boom and mast for box-shaped structure or truss structure, but also for the web structure, and some can be used as a steel support beam.

Crane Safety Precautions trolley line

  Crane safety trolley line is a new mobile power supply unit, with its insulation, security, temperature, vibration, energy saving and other advantages to gradually replace the old bare angle iron and copper trolley line.
       bridge gantry crane  in use and easy off, sometimes in the transmission conduit sparks some serious blasting trolley line ", resulting collector replaced too frequently, affecting production. Therefore conducted the following improvements:
       (A) increasing the collector brushes chamfered and polished smooth;
       (2) increasing the collector between two opposite brush spring strength, flexibility, ensure spring return freely;
       (3) to deepen. Reinforcement collector in a spring seat,hoist gantry crane the return spring to ensure the brush is not easy in the work "bit string";
       (4) two safety trolley line connections connecting block should be chamfered to ensure a smooth transition collector. Meanwhile, to ensure the safety of the normal use of the trolley line, driving workers standardize operations, maintenance workers of periodic maintenance,bridge crane periodic inspection is also essential.

Overhead crane safety inspection

In order to ensure the safe operation of  overhead gantry crane  , the crane operation required during some routine security check items and points are as follows:
 
 1, lifting height limiter, travel limit switch and the interlock mechanism normal performance, safety and reliability.

 2, the main components meet the safety requirements: opening increases less than 15% of the original size, torsional deformation of less than 10%; plate hook bushing wear less than 50% of the original size, plate hook spindle wear less than 5%, no peeling, burrs, welding. Hanger hook and pulley no obvious defects. The surface of the wire rope wear, corrosion is less than 40% of the diameter of the wire, broken wire in a twisting pitch of less than 10% of the total number of wires, no breakage, no thinning,eot crane no core prolapse, dead twisting, extrusion , annealing, burning phenomenon. Rope end connections and fixed clamp, plate, wedge block connection intact, no loose, plate no less than two, no less than three clips. Roll no cracks, connections, fixed no loose; cylinder wall wear less than 20% of the original thickness; secure volume of not less than two laps, drum and rope diameter ratio meets the requirements. Balance wheel fixed intact, wire rope shall conform to the requirements. Brakes no cracks, no loose, no serious wear, brake clearance is equal on both sides of the right size, there is sufficient braking force, brake band wear less than 50% of the original thickness.
 
      Through the  bridge gantry crane  safety routine inspection, to prevent accidents, reduce equipment accidents, improve equipment operation rate, lower maintenance costs etc. played a significant role.

Crane points to note

Since lifting is special equipment, with a higher risk characteristics, therefore, the installation of the  gantry crane  , the security is especially important to pay particular attention to the following aspects:
        (A) the crane structure are mostly large institutional complex mechanical devices, it is often difficult overall transport is often split after shipping the equipment to use the site as a whole assembly. Therefore, it is necessary in order to reflect properly installed crane overall eligibility to test the integrity of the whole crane and integrity.
        (2) cranes are in use venues or buildings orbit. Therefore, its orbit or install base, and the crane itself, is able to complement each other well, and the ability to run whether they can adapt to meet strict requirements, must go through the proper installation and post-installation commissioning and testing concluded .
        (3) Cranes high security requirements, safety devices must be complete and properly installed, in order to achieve a reliable, flexible, and accurate technical requirements.
        (4) based on the importance of safe working  bridge gantry crane   the crane was put into use in order to meet the operational requirements of various loads, it must be conducted according to the provisions of the crane load, full load, overload static and dynamic load tests. These tests must be the operating state of the crane mechanism or specific for a stationary state. This requires the crane load test after installation only after the transfer of use.
        (5) the crane wire rope and other flexible member, and many other parts will occur in some of the initial elongation under load, deformation, loosening. It also requires the crane crane installation, commissioning loaded after correction for repair, adjustment, handling and fastening. Therefore, we must do a good job crane installation, commissioning, speed and a series of work in order to ensure the future safety of the  hoist gantry crane  normally used.

The crane features a variety of styles

Cranes are many points Continental  Steel crane  , bridge cranes , gantry cranes, double girder bridge crane , column jib cranes and wall cranes and so on. Here to tell you about one of these types of features and functions .
European crane design, small size , light weight , maintenance-free performance, the highest rate of sustained work , and advanced configurations, such as high-strength galvanized steel wire rope , disc brakes, hard surface reducer , programmable from the ceiling bit , ductile iron rope guide , large diameter welded roll , etc. , is the  jib crane  innovative products . Compared with conventional cranes , wall hooks to limit the minimum distance , minimum headroom , more close to the front of the job , lifting height higher , the actual increase in the effective work of the existing plant space . Because the crane is light weight, small wheel pressure characteristics , the new plant can be designed smaller and more functional .
Overhead bridge crane is the bridge in orbit a bridge crane , also known as the crane . Bridge crane bridge laying on both sides along the elevated tracks run vertically , lifting trolley along the track on the bridge laying sideways to form a rectangle scope of work , you can take advantage of the space under the bridge lifting materials , not hampered by ground equipment
Gantry crane gantry structure is generally based on the form of the main beam form spreader form classification.
Double girder overhead crane carrying capacity, span, overall stability , variety, but the quality of their starting weight with the same single- girder gantry crane compared to the bigger, the cost is higher. According to the main beam structure is different, can be divided into box girders and trusses in two forms. Now more commonly used box -shaped structure .
Column jib crane is the cantilever can be fixed on the base around a fixed column rotation, or a rigid connection between the cantilever and rotary column , the base support with respect to the vertical centerline of the inner rotating cantilever composed by columns and cantilever  overhead gantry crane  . It is suitable for lifting small, round or operating services sector occasions. Generally used for machine tools and other artifacts chucking and handling .
Walls are fixed crane jib crane on the wall , or you can along the wall or other support structure on an elevated track running boom cranes.

Construction machinery crane operation details

Construction machinery  bridge crane  is one of the more common models. Hydraulic cranes are generally powered with various hydraulic devices. Operation should pay attention to safety when lifting operation the following precautions:
A crane manufacturers reminder: before the operations, shall determine the hydraulic oil tank level window, whether the requirement to add a little less than the prescribed engraved line, it must be supplemented. Come on, be sure to filter through fuel injection, and very careful not to sneak into different grades of oil or water impure character.
2, the filter cartridge after 250h at work, should be checked, if necessary, cleaned or replaced.
3, the hydraulic oil tank should be every two weeks from the bottom drain port clear water and impurities once, and replacing all the hydraulic oil every year. Environment, especially when the bridge gantry crane  in use when operating under adverse conditions, the oil change interval should be shortened accordingly.
4, various valves in the hydraulic system has been adequately tested before leaving the factory, and has adjusted the pressure and flow, must not casually touch.
5, various parts, in particular a hydraulic system, each device are attached to avoid dirt. After the job,gantry crane must take the dust, oil removed.

Introduce various types of cranes

There are different types of cranes, functional and structural characteristics are different types of  overhead bridge crane  are the following:
One, light and small crane
Small light lifting equipment is characterized by a lightweight, compact, simple operation, the operating range of the projector to point, line oriented. Light, compact lifting equipment, generally only a lifting mechanism, which only allows for a single heavy lifting movement. Fall into this category are: jack, pulley, hand (gas, electricity) moving hoists, winches and so on.
Two, bridge cranes
Bridge crane can be characterized so hang on a hook or other heavy objects on the device extracts the spatial vertically or horizontally to achieve migration.  hoist gantry crane  include: hoisting mechanism, large trolley agency. Rely on these institutions with the action, can make the weight in a certain cubic space lifting and handling.
Third, jib crane
Jib cranes include: hoisting mechanism, luffing mechanism, rotating mechanism. Rely on these institutions with the action, can in some heavy lifting and handling within the cylindrical space. Jib crane mounted on many vehicles or other forms of transport, and thus constitutes a rotating jib crane operation.
Four, lifts
Is characterized by a heavy lift or extract unit can only lift along the rails. Although only a lifting mechanism lifts, but the lift, there are many other appurtenances, so constitute a separate category, which includes: Lifts ship lift and so on. There are a variety crane classification. For example, according to extract device and use classification, crane hook, grab hoist crane s, electromagnetic crane, metallurgical cranes, stacker cranes, container cranes and rescue cranes.

Precautions checking crane components


1, hook: Check marks and  eot crane  hook retaining device meets the requirements, hook cracks, delamination and other defects; hook wear section, the opening degree of the increase in the amount of torsional deformation is exceeded; hook neck department and whether the surface fatigue deformation, cracks and associated pin, sleeve wear.
2, wire rope: Check the wire rope specifications, models and matching reel pulley meets the design requirements. Rope fixed end plate, Shengka, wedge blocks, etc. rope fixtures meet the requirements. Rope wear, broken wires, kinking, flattening, bending, off shares, corrosion, etc. are exceeded.
3, brakes: brake settings,overhead gantry crane brake type meets the design requirements, the brake lever, the spring without fatigue deformation, cracks and other defects; pins, spindles, brake wheel, brake linings for wear exceeded, hydraulic brake oil leaks; brake gap adjustment, braking capacity can meet the requirements.
4, reel: reel body, tube edge without fatigue cracks, damage, etc.; rope groove and the cylinder wall wear is excessive; drum flange height and rope winding layers can match; guide rope, rope Operating with compliance requirements;
5, pulleys: Is there a retaining rope pulley groove means; pulley rope groove, rim cracks, broken edges, such as excessive wear, pulley rotation is flexible.
6, Gearhead: Gearhead machine is running without intense metal friction sound, vibration, radiation and other unusual sound shell;bridge gantry crane shaft is sealed intact, loose bolts and other conditions have defects; gear lubricant selection, the oil surface height, vertical reducer oil pump is running, open gear lubrication compliance.
7, the wheel: the wheel tread, axle whether fatigue crack phenomenon axle wheel tread wear is excessive. Are there eating track running phenomenon. Caused by gnawing track what is the reason.

Knowledge of safe operation of overhead crane

As one of eight categories of special lifting equipment, safe operation is essential.  hoist gantry crane  drivers in strict compliance with the various rules and regulations under the premise of the operation should be done in the following five points.
1 stable. Operating the crane driver in the process, must be done starting, braking smooth, hook, sling and swing hanging objects do not swim.
2 standards. On the basis of stability in operation, hook, sling and hanging objects should be accurate to a stop at the specified location above the landing.
3 fast. In steady, accurate, based on the coordinate corresponding Ge agency action, shorter working cycle time, continuous work constantly to ensure the crane, improve production efficiency.
4 safety.  overhead gantry crane  in good condition to ensure reliable and effective work under, in operation, strict implementation of crane safety technical operation, do not have any personal and equipment accidents.
5. Reasonable. Understand the performance of the crane and the mechanical properties of the motor based on the specific situation of hanging objects, proper control of the controller to achieve reasonable control.
In short, the crane driver to operate strictly in accordance with the rules, highly vigilant and effectively reduce bridge gantry crane  safety accident rate.

2013年8月26日星期一

China's construction crane connotation and denotation Developing Road

2012 January-August, construction  overhead gantry crane  industry revenues close to 24.4 billion yuan, down 18.7%; total profit of more than 2.8 billion yuan, down 35.6%; industrial added value of more than 4 500 million yuan, down 1 8.3% ; sales of less than 25,000 units, down 30.35 percent, is the construction machinery industry 20 categories of products in the largest decline in one of the aircraft.

Exports, 2012 January to August, total export volume of construction cranes over 2500 units, up 17.92 percent; export amount of more than 4 billion yuan. Among them, exports are still dominated truck crane, because large tonnage crawler cranes, truck cranes and increase export volume, export value growth rate significantly. This shows that China's construction  bridge gantry crane   narrowing the gap with foreign giants.

Address the issue, to strengthen self-reflection

At present, China's construction crane industry affected by overcapacity, marketing tools are not standardized, product homogeneity and rising operating costs and other unfavorable factors, led to a price war industry, corporate capital chain issues grim, profitability is becoming increasingly difficult problems, leading enterprises operating deteriorating SMEs face life and death decisions, industry operating pressures continue to increase. Industries and enterprises to rationally analyze and address these issues resolved quickly.

Connotation and denotation, seeking to develop the path

2012, China's construction crane industry in the market ups and difficulties ahead. Construction  overhead bridge crane  industry is facing a new shuffle, how in the fierce competition in the market through difficult times, become the primary task of the current strategic development.

Organic growth is sustainable and stable development foundation

Increase product core technology research and optimize the product structure, improve product quality, foster product innovation capabilities, platform technology, security technology, environmental technology, energy technology and other fields to establish a common platform for the industry, vigorously develop innovative, energy saving, reduction rows of high-end products. Enhanced ability to resist risks strengthen the industry's scientific judgment and market forecasts, and industry self-consciously combined with increased operational capacity to resist risks. Optimize production patterns and resource allocation should increase technical and supporting platform development and the transformation of the efforts to reduce manufacturing costs and improve after-market service capabilities. Strengthen the industry and corporate synergies and avoid vicious market competition and price Rush.

Extensive development is the future development of enterprises powerful boosters

Innovation and continuous improvement to enhance marketing management marketing channel construction system, increase efforts to support the agents. Strengthening fine management, improve service chain, enhance market service efforts. Differences based on user demand market segments, improve product user satisfaction. Constantly improve the product chain according to changes in market demand and strategic development needs,hoist gantry crane increase capital operation and related areas of mergers and acquisitions, rapid expansion of product lines and customer access to resources in order to obtain a strong competitive advantage.

Actively explore overseas markets through a diversified, international road of development, and actively to infrastructure demand in emerging countries with economies expand markets, to further establish and improve the products and service chain, enhance corporate competitiveness in international markets.

Crane rental market in the future how to develop

Chinese province due to many, the rental market is uneven regional development, how to achieve healthy and sustainable development of the rental market, in addition to relying on market forces to adjust, but I think the parties should be explored in the following aspects:
First, the  overhead gantry crane  manufacturer to abandon the current sales model of vicious competition in the industry, under the guidance of orderly competition, manufacturers have this problem may have more feelings. Crane manufacturer recommends gradually focus from manufacturing into remanufacturing up, take a resource-saving road.

Second, the state sector response crane life to develop industry standards, the establishment of the crane exclusion criteria. And eliminated based on the annual number to each manufacturer to provide production basis.

Third, the national administrations of the annual certification of the crane in the national uniform standards for leasing companies in asset size, management and implementation of enterprise qualification management service capabilities, such as large and small  Steel crane  rental companies graded qualification management, crane certification the annual qualification linked with the enterprise, and promote leasing enterprise resource integration.

Fourth, leasing companies focus on intensive management of the road to go through the integration of assets, both to achieve professional management, will also make regional resource management, cost saving by taking the road to improve investment efficiency.

Five is the strength of the leasing companies established regional professional crane rental center, professional management of common  hoist gantry crane  equipment, such as counterweight, boom, hook first class, create a resource platform to share resources, reduce operating costs, and strive to achieve social maximized.

Tan Chinese crane rental market situation

Domestic crane rental business after several years of rapid development of the national economy, state-owned subsidiaries from five years ago, a crane rental company dominate the world, the evolution of what is now private and state-owned rival, mainly due to the more open  overhead bridge crane  sales up to solve the private financing difficulties, coupled with private enterprises in the decision-making speed and operational flexibility, making the emergence of private enterprises in the crane industry, the Great Leap Forward-style growth. In this context, the domestic crane manufacturing enterprise scale, due to follow the market, there have been extraordinary development.

Beginning last year, but with the domestic economic growth rate to stabilize or even decline, finally appeared crane rental market oversupply, rental prices began to decline, and their utilization rate also decreased rapidly, coupled with the rising cost of the domestic variety, especially labor costs rise, the market has a large amount of small  hoist crane , ROI began to rapidly decrease, some operators have begun to appear bad loss, making the driving force behind the development of leasing companies have lost the source, but also to continue the rapid development of manufacturing enterprises no basis, manufacturing companies also benefit from the development to the pursuit of scale to quality development.

Crane is a universal lifting machinery, due to structural wear low, state-owned enterprises will generally be set at a large crane depreciation 14 years, the other for 10 years. However, the current lease with the actual conditions of use, the general life of 20-30 years, this feature makes the crane rental market for more than after a substantial decline in return on assets leasing companies, manufacturers sales may decline substantially, the entire industry will present vicious competition. At present, the domestic leasing market is in this situation.

As previously described one conclusion: China's crane rental market since last year has ended a period of rapid growth, and leasing companies have entered into a vicious competition period, just over two years, the overall decline in rental prices 30-50 %, cranes payback period from 4-6 years, dropped to 6-10 years. Manufacturing companies also quickly dropped from the peak of development, although some factory sales value of these two years is relatively stable, but the gross margin decline. Part of the manufacturer's sales began to fall sharply. If allowed this trend continues,jib crane China crane rental market woeful.

Tan Chinese crane rental market

As a lifting people, I have witnessed and experienced the Chinese  bridge crane  business in recent years of rapid development, and feel proud of. Especially in the unit regularly works with colleagues discuss lifting program, my colleagues with surprised eyes listening to us about the development of the domestic crane, crane rental companies as more of a person in charge of the glory and responsibility.

In recent years, the rapid development of Chinese crane manufacturing industry, China crane rental market is also rapid growth, I like to use a leased corporate identity on the Chinese  hoist gantry crane  rental market situation and future development need to address several issues to discuss with you.

I believe that the current pattern of the world is still the crane manufacturing powerhouse Germany and the United States and Japan has not changed, except change is already a manufacturing power of China and to the power forward. The crane rental market in recent years, the rapid development of the Chinese  bridge gantry crane  manufacturing industry to promote this change, that change would effectively promote the rapid development of the cause of national construction.

Appeared eight kinds of circumstances to be re-tested construction crane

Recently, Dongguan City building housing the Bureau issued "on the strengthening construction crane safety supervision and management of the notice", requiring all construction  overhead gantry crane  property unit to the unit immediately construction crane to conduct a thorough examination, a national command eliminate or prohibit use more than the prescribed useful life or not up to the technical standards for safety and must be scrapped, in addition to the "Notice" also appear explicitly eight kinds of situations, you must re-inspection.

In addition, the City building housing the Bureau request the construction units to strengthen management of construction crane inspection, appeared eight kinds of circumstances construction  eot crane ,  and use the appropriate qualifications to be entrusted with the inspection agencies to re-inspection, after passing be put into use. These eight scenarios include: on-site installation to achieve maximum independence height; inspection period from the last full year when; downtime idle time full 90 days to regain use; through modification or overhaul; natural disaster or a security accidents, may make structures or institutions, and security guards suffered damage and so on.

In addition, the Municipal Housing Board also requested towns Street (Park) Planning and Construction Office (Bureau), safety supervision agencies in the supervision and inspection found construction crane there may not rent, use or should be scrapped, to the original authority for filing cancellation formalities, should be immediately ordered to stop illegal activities related units,bridge gantry crane in strict accordance with the provisions implementing misconduct offense, and shall be brought to the Urban Construction Bureau for administrative penalties.

2013 China's construction crane will be re-tested

24th Dongguan City building housing the Bureau issued "on the strengthening construction  gantry crane  safety supervision and management of the notice", requiring all construction crane property unit to the unit immediately construction crane to conduct a thorough examination, a national command eliminated or prohibit the use of more than the prescribed useful life or not up to the technical standards for safety and must be scrapped, in addition to the "Notice" also appear explicitly eight kinds of situations, you must re-inspection.

In addition, the City building housing the Bureau request the construction units to strengthen management of construction crane inspection, appeared eight kinds of circumstances construction  bridge gantry crane ,  and use the appropriate qualifications to be entrusted with the inspection agencies to re-inspection, after passing be put into use. These eight scenarios include: on-site installation to achieve maximum independence height; inspection period from the last full year when; downtime idle time full 90 days to regain use; through modification or overhaul; natural disaster or a security accidents, may make structures or institutions, and security guards suffered damage and so on.

In addition, the Municipal Housing Board also requested towns Street (Park) Planning and Construction Office (Bureau), safety supervision agencies in the supervision and inspection found construction crane there may not rent, use or should be scrapped, to the original authority for filing cancellation formalities, should be immediately ordered to stop illegal activities related units,hoist gantry crane in strict accordance with the provisions implementing misconduct offense, and shall be brought to the Urban Construction Bureau for administrative penalties.

The first quarter of 2013 Crane grew by 5.0% to

Fourth quarter of 2012 (September-November), lifting machinery production has increased significantly over the third quarter,Steel crane an increase of 12.0%; according to the fourth quarter, lifting good market performance, the first quarter of 2013 is expected to increase by 5.0%.
Lifting machinery industry has a single quarter from the fourth quarter, the market size has increased, but due to the large environmental impact, the overall market outlook is still not optimistic,overhead gantry crane so the fourth quarter, lifting machinery industry exports $ 622 million, fell 25.7 percent.
2012 fourth quarter lifting machinery industry automation products market size of 936 million, the chain increased 81.8%, representing a decrease of 11.9%. In the fourth quarter, the highest amount of low-frequency applications, and the overall lifting machinery industry automation applications for 41.0%, due to customers' automation products better brand recognition,jib crane brand usage of automation products is relatively stable.

Lifting machinery safety supervision of the basis for a new

Since 2007, special equipment safety situation is grim, despite the number of deaths from all kinds of accidents has declined, but special equipment, the number of accidents over last year increased by 20%, in particular  bridge crane  accidents continued to show a high trend, major accidents have occurred, 1 to 4 months of serious accidents over 25, the death of 23 people, respectively, over the same period last year increased by 47% and 53%.

In view of this situation, from June 1 onwards, China has a new crane safety regulatory basis. Following the AQSIQ announced the "supervision and management of boiler and pressure vessel manufacturing," the "gas cylinder safety monitoring requirements," "special equipment operator supervision and management measures", the first four and the "Regulations on Safety Supervision of Special Equipment" complementary regulations. "  overhead bridge crane  safety monitoring requirements, "begun.

Reporters recently interviewed AQSIQ Special Equipment Safety Supervision Bureau official, according to the parties, this requirement is divided into General, lifting machinery, lifting machinery installation renovation repair and lifting machinery use, supervision and inspection, legal liability and supplementary provisions of Chapter 7 46. The "crane safety monitoring requirements"bridge gantry crane in the "Special Equipment Safety Supervision Regulations" within the framework of a total of at least 12 detailed content.